Our Structural Design and Fabrication Process
Transparency and precision guide every project. From initial 3D visualization to final site installation, we manage the entire lifecycle of your structure to ensure durability and quality.
This video captures our team during the fabrication and installation of a lattice structure. It shows the process from welding the metal frame to lifting and securing it in place on the rooftop, highlighting the hands-on work that goes into each project.
The foundational framework for a custom pyramid skylight being assembled on a roof. We fabricate our metal frames with precision to ensure a perfect fit and long-term structural integrity before any glass is installed.
Here is the bare metal frame for a geometric skylight, showcasing the clean welds and precise angles of the underlying structure. This strong foundation is key to a durable and weather-proof installation.
About Our Process: From Workshop to Installation
Before a single piece of steel is cut, we provide a complete 3D architectural visualization of your space. This maps out the structural load and exact placement, allowing you to see how the finished pergola or skylight will fit your roof layout before fabrication begins.
Our commitment to quality starts with a transparent, systematic approach to structural steel fabrication and installation. We do not believe in guesswork, which is why every project follows a structured methodology to ensure long-term performance.
1. Planning and 3D Visualization
We begin with an on-site assessment to understand your roof load and design requirements. We then create a 3D architectural model. This allows us to verify dimensions and structural stability, ensuring the design works seamlessly with your building’s existing architecture.
2. Precision Workshop Fabrication
All components are fabricated in our workshop, not on your rooftop. By using high-grade MS steel and CNC-cut screens, we maintain strict control over welding quality and joint grinding. This process allows for cleaner finishes, superior anti-rust primer application, and more precise structural alignments compared to purely on-site assembly.
3. Professional Installation and Weatherproofing
Our on-site team focuses on secure anchoring using industrial-grade Hilti or Fischer bolts. Whether we are completing a toughened glass installation for a sunroom or mounting a CNC screen, we prioritize structural integrity against wind and weather. Our waterproofing process involves the use of architectural-grade silicones and rigorous leakage testing to ensure your space remains dry throughout the Bangalore monsoon.
4. Finishing and Quality Assurance
Every structure undergoes a final inspection to confirm level alignment and finish quality. We apply premium PU or epoxy paint finishes that provide an aesthetic edge and essential anti-corrosion protection. Our process concludes with a thorough site cleanup, ensuring the only thing we leave behind is a fully functional, weatherproof outdoor extension.
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