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Industrial Energy Success Stories: Diesel to Natural Gas

byEnergeiaProjects across National Capital RegionStarts from45,000 Per Year / Per AssetView full gallery

See how we have helped leading manufacturers transition to dual-fuel systems, cutting operational costs and ensuring strict regulatory compliance.

My collaboration with Varun Beverages (PepsiCo) involved retrofitting 15 diesel gensets across their factories. This project demonstrates how large FMCG companies can achieve significant progress on their ESG goals and reduce fuel costs by adopting dual fuel technology.

I helped ATL Batteries, the world's leading producer of lithium-ion batteries, enhance energy efficiency at their Haryana facility. By converting three 1500kVA diesel generators to dual fuel, they are now saving up to 30% on fuel costs and cutting DG-related carbon emissions by 70%.

This shows my partnership with Bennett Coleman & Co. Ltd. (The Times of India) to upgrade 9.5 megawatts of their diesel gensets. This conversion to a natural gas hybrid system helps them comply with CAQM guidelines, reduce air pollution, and save on operational expenses.

About Client Success Stories

These aren't just case studies; they are blueprints for how your facility can switch from expensive diesel to a natural gas blend without replacing your generators. Whether it is an FMCG plant or a high-capacity manufacturing unit, we deliver the same result: up to 30% reduction in fuel costs and immediate CAQM compliance.

Proven Results Across Major Sectors

We bridge the gap between sustainability and profitability by implementing our proprietary EnerGas dual-fuel technology. Here is how we have delivered results for our partners:

  • Varun Beverages (PepsiCo): We retrofitted 15 diesel gensets across their factories. This massive scale-up demonstrates that high-volume operations can meet aggressive ESG targets while simultaneously reducing diesel dependency.
  • ATL Batteries: At their Haryana facility, we converted three 1500 kVA diesel generators. This project resulted in a 30% fuel cost reduction and a 70% cut in DG-caused carbon emissions, proving that even the most energy-intensive manufacturing processes can be optimized.
  • Bennett Coleman & Co. Ltd. (BCCL): We upgraded 9.5 megawatts of their diesel gensets at their Ghaziabad facility. Beyond the significant operational savings, this conversion was critical for meeting CAQM guidelines, ensuring the facility remains fully compliant with air pollution regulations without operational downtime.

Why These Conversions Matter

The common thread across these projects is the transition to a hybrid fuel model. By blending natural gas with diesel, we reduce the total burn rate of high-cost diesel. Our active gas mapping and smart control unit ensure that the engine load is never compromised, while remote IoT monitoring allows facility managers to track real-time savings and emission data for audit purposes. We do not just install hardware; we provide the reporting required for state pollution control boards to keep your operations running smoothly and legally.

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Energeia

Projects across National Capital RegionStarts from 45,000 Per Year / Per Asset

We are Energeia, a team of climate change warriors dedicated to turning potential into reality. We hit the factory floor to help you stop bleeding money on energy, using data-driven solutions to prove that sustainability is the smartest business move you can make.

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