Diesel Engine Dual Fuel Conversion
Available across India
Pricing Guide
Standard Dual Fuel Conversion Kit (125-750 kVA)
Core Hardware
- Patented Air-Gas Mixer: Precision-engineered mixer installed pre-turbocharger without altering the engine block.
- Industrial Gas Train: Assembly includes Gas Filter, Safety Solenoid Valves, and Zero Pressure Regulator.
- Smart Control Unit: Proprietary ECU for active gas mapping and real-time air-gas ratio optimization.
- Safety Sensors: Knock sensors, manifold pressure/temperature sensors, and exhaust gas temperature monitoring.
- Piping: High-pressure reinforced SS-braided hoses and yellow-coded gas piping.
Installation & Commissioning
- On-Site Execution: 2 to 3 days of labor including welding, fitting, and electrical mapping.
- Load Trials: Tuning engine under load for seamless Diesel-to-Gas switching.
- Safety Audit: Ultrasonic leak detection and pressure testing post-installation.
- Compliance: Issuance of Commissioning Report for State Pollution Control Board submission.
Tech & Warranty
- Remote Monitoring: Basic IoT dashboard access for tracking fuel mix.
- Warranty: 12-month standard warranty on kit components.
- Zero-Capex Option: Available on a shared savings model subject to approval.
Heavy-Duty Dual Fuel System (800+ kVA)
Heavy-Duty Hardware
- Dual Mixer Setup: Twin Air-Gas mixers for V-configuration engines with dual turbochargers.
- High-Flow Gas Train: Large diameter valves and regulators for high CFM natural gas flow.
- Advanced Protection: Enhanced knock detection covering multiple cylinder banks.
- Custom Fabrication: Site-specific manifolds and brackets for containerized enclosures.
Performance & Compliance
- Priority Compliance: Immediate generation of reports to avoid high daily penalties.
- Max Substitution: Mapping to aim for 70% gas usage without load compromise.
- Staff Training: On-site drills for facility managers on mode switching and emergency shut-offs.
Advanced Telematics
- Pro-Suite Hardware: Advanced monitoring for real-time savings and carbon footprint tracking.
- Support: Priority SLA support channel for the first year.
- Financing: 100% cost coverage available via Shared Savings Model.
Annual Maintenance & IoT Subscription
Digital Access
- Cloud Dashboard: 24/7 platform access to view fuel mix ratio and emission reductions.
- Smart Alerts: Automated notifications for system faults or gas pressure drops.
- Data Archiving: Storage of historical data for ESG audits.
On-Site Maintenance
- Quarterly Visits: 4 scheduled physical health checks per year.
- System Calibration: Recalibration of gas sensors to prevent efficiency drift.
- Hardware Care: Cleaning of gas train filters and inspection of hoses for wear.
About Diesel Engine Dual Fuel Conversion
Why I Do What I Do
I believe saving money and cutting pollution should go together. Diesel engines are everywhere, but they burn a hole in your pocket and make the air dirty. My goal - change how you run your gensets, mining trucks, or any big diesel engine, so you spend less and breathe easier.
What I Offer
With my dual fuel generator retrofit, I upgrade your existing diesel engines to run on a mix of natural gas and diesel. No need to buy new machines. My patented EnerGas kit just plugs in, no major engine changes needed. The Air Gas Mixer sits before the turbocharger, and smart controls keep things running safely. If you want, I can monitor your engine’s performance remotely, so you know exactly what's happening.
What You Get
- Up to 30% cut in operating costs, swapping expensive diesel for a natural gas diesel blend. Think ₹2,100 to ₹3,000 saved every hour for an 800 kW generator.
- CO₂ drops by up to 40%, NOx by 90%, SOx by 95%. Your ESG targets get a solid push.
- If gas stops, engine switches to pure diesel, no drama.
- Stay on the right side of CAQM diesel compliance rules. I’ll give you the report you need for the Pollution Board, so you avoid fines.
Who’s Using It
Big factories, media houses, even mining companies are already running my kit. I’ve seen it work and I know what it takes for your sector. If you want to cut costs and emissions, let’s talk.
Meet your Expert
Energeia
My Story
We’re Energeia. Name’s from Aristotle - turning potential into reality, that’s what we’re after. We got tired of seeing factories bleed money on energy, tangled in rules. So, we rolled up our sleeves, hit the factory floor, and started solving. You’ll find us in boiler suits or chatting over chai at seminars, breaking down what’s new. Our team’s all-in, from wild paintball fights to big brainstorms. We’re not just here to save energy - we want to help India hit those net-zero goals, one plant at a time.
My Work
All-in-one energy efficiency - We handle dual fuel conversion, IoT energy monitoring, energy audits, and optimize air compressors, HVAC, and boilers.
ESCO model - you save, we earn - No big upfront cost. We invest, you get savings, we share the gains. Simple, fair.
Real-time data, real results - Our IoT platform tracks your energy use down to each machine, so you know where every rupee goes.
For every industry, big or small - From mining trucks to FMCG plants, if you want lower bills and less emissions, we’re your people.
Profit from sustainability - We help you cut up to 40% energy costs and emissions. Pay only for what you actually use.