State-of-the-Art Solar Module Manufacturing
Our manufacturing facilities in Haridwar and Bhiwani utilize precision robotics and automated testing to ensure high-efficiency module production at scale.
We are expanding our manufacturing capacity to 5 GW by 2025 at our new state-of-the-art facility in Bhiwani, Haryana. This video offers a glimpse of one of North India's largest module manufacturing plants, spread across 60 acres and featuring a fully automated setup.
Our technically advanced modules are manufactured using a high-speed MBB stringer. This automated process ensures precision perfect CCD positioning for flawless accuracy, crack-free infrared soldering for durability, and reliable quality for a high top yield.
We utilize advanced Non-Destructive Cutting (NDC) technology to manufacture our technically advanced modules. This process ensures greater mechanical strength and avoids micro-cracks, delivering high-quality, durable panels for large-scale projects.
Compared to manual laser cutting, our integrated Non-Destructive Cutting (NDC) technology provides 30% more mechanical strength. This advanced method avoids micro-cracks in cells and reduces material wastage, ensuring a superior final product.
Our fully automated manufacturing setup is key to producing high-quality solar panels for large projects. We use integrated NDC technology, Round-Ribbon wiring, robotic layup for precision, and automated module sorting to ensure consistency and reliability.
We use advanced robotic layup technology over gantry-based systems for superior panel assembly. This cutting-edge method ensures precise string positioning on the EVA sheet, boosting panel performance and durability while reducing the risk of manual errors.
We employ advanced manufacturing technologies to produce high-quality solar panels for large projects. Our setup includes fully automatic high-speed MBB stringers, precise robotic layup, non-destructive cutting, and automatic sorting for module binning.
Our advanced laminator technology is crucial for panel durability and performance. We use A+ grade, double-stack laminators from world-class suppliers to provide stronger bonding of layers, increasing the lifespan of our modules for large projects.
We use an Auto Junction Box Potting machine for engineering excellence in our large-scale solar panels. This automated system handles module loading and unloading, regulates glue dispensation with a servo motor, and prevents spills or wastage.
Our fully automated manufacturing process guarantees high-quality panels with precision and accuracy. By using top-notch machines and minimizing defects, we increase production yield and deliver superior solar panels for large projects.
About State-of-the-Art Manufacturing
We do not just assemble panels; we engineer them through fully automated robotic lines. From Non-Destructive Cutting (NDC) that prevents micro-cracks to A+ grade laminators for robust weatherproofing, every step is designed to maximize your project's yield. If you are an EPC or developer sourcing for utility-scale setups, this level of precision directly impacts your long-term energy output and ROI.
Our production strategy is built around reducing human error and ensuring absolute consistency. At our plants in Haridwar and Bhiwani, we employ a fully automated setup that moves from stringing to framing without manual handling.
Why Our Manufacturing Stands Out
- Automated Precision: We use high-speed MBB (Multi-Busbar) stringers and robotic layup systems. This ensures every cell is positioned with perfect accuracy, significantly reducing resistive losses and ensuring uniform performance across the entire module.
- Structural Integrity: By utilizing Non-Destructive Cutting (NDC) technology, we maintain the mechanical strength of our cells, ensuring they are more resilient to the stresses of transport and installation compared to traditional manual laser cutting.
- Quality Validation: Before any module leaves the factory, it undergoes over 70 stringent quality checks. This includes 100% Electroluminescence (EL) testing to detect even the smallest defects, ensuring that only reliable, ALMM-approved panels reach your site.
- Material Traceability: We maintain full Bill of Materials (BOM) transparency with unique QR coding for every panel, providing the verification needed for bankable, long-term assets.
Whether you require N-Type TOPCon modules for high-efficiency rooftop installations or durable Bifacial glass-to-glass panels for large-scale ground mounts, our manufacturing backbone is built to meet these specifications at a 5GWp scale. We focus on durability, offering performance warranties that reflect the quality of our automated, controlled production environment.
Similar work from other experts
Browse through Curated picks from other experts on mytribe
High-Efficiency Solar PV Modules for Industrial & Residential Use
13
Made in India Solar Panels: Global Quality, Local Reliability
47
Advanced Solar Photovoltaic Modules for High Efficiency
7
High-Efficiency Solar Modules Engineered for India
4
Our In-House Solar Manufacturing & Technology
21
High-Efficiency Solar Solutions for Homes & Businesses
More from Solar Panel Manufacturing & Supply by Gautam Solar
More services by Gautam Solar