Turnkey Sustainable Packaging Manufacturing Setup
Available across India
We set up your sustainable packaging factory from planning and machinery sourcing to installation, compliance, and buyer connections, so you can manufacture compostable and eco-friendly products at scale.
Pricing Guide
Feasibility Study & Bankable DPR
Market & Technical Strategy
- Product Mix Selection: Analysis of local demand to define product focus (e.g., compostable bags vs. areca plates).
- Supply Chain Planning: Sourcing plan for specific polymers (PLA, PBAT) or agricultural residues with landed cost calculations.
- Competitor Analysis: Scouting existing players within the operational radius to determine pricing gaps.
Financials & Machinery
- Bankable DPR: 50-60 page report formatted for Mudra/CGTMSE loans with 5-year projections and ROI analysis.
- Machinery Selection: Comparative analysis of Indian vs. Imported machinery options with specific vendor recommendations.
- Compliance Roadmap: Checklist of state-specific legal requirements like CPCB certification and PWM registration.
Micro-Unit Turnkey Execution
Machinery & Operations
- Vendor Negotiation: Procurement support for primary production lines (e.g., Extrusion or Cup Forming) including OEM vetting.
- Installation Oversight: On-site coordination during erection and commissioning (5-7 days) to verify technical parameters.
- Production Trials: Supervision of initial batches to ensure output meets thickness and tensile strength standards.
Infrastructure & Licensing
- Regulatory Compliance: Assistance with Udyam Aadhar, GST, and Pollution Control Board consents (CTE/CTO).
- Factory Layout: 2D CAD design for floor plates (1000-2000 sq. ft.) optimizing material flow.
- Subsidy Documentation: Support for claiming state-level MSME or PMEGP financial benefits.
Industrial Plant Turnkey Execution
Infrastructure & Manpower
- Multi-Line Engineering: Consulting for composite units with Extrusion, Flexographic Printing, and Cutting lines.
- Utility Planning: Structural load guidance, electrical HP calculations, water cooling, and compressed air loop designs.
- Staff Recruitment: Screening and shortlisting of Plant Managers and skilled operators for bioplastic compounds.
Compliance & Growth
- CIPET Certification: Coordination for product testing and CPCB "Compostable" labeling (IS/ISO 17088).
- EPR Registration: Setup of Extended Producer Responsibility framework for waste management compliance.
- Market Readiness: Assistance with IEC code registration and connection to export promotion councils.
About Turnkey Sustainable Packaging Manufacturing Setup
Why Sustainable Packaging?
Right now, green packaging is blowing up in India, but hardly anyone’s actually doing it at scale. Big players want sustainable, and there’s massive demand for biodegradable packaging plant setup. Costs are lower here than abroad, and plastic is piling up everywhere - so this is more than just a trend.
How We Take You From Idea To Factory Floor
I don’t just give advice and disappear. My job is to take your idea and turn it into a real, working business:
- Clear planning first: market research, tech feasibility, solid financial projections. No shooting in the dark.
- Tech and raw material sourcing: I help you get the right machinery and find quality, affordable inputs like corn starch, sugarcane, bamboo.
- End-to-end setup: Layouts, installation, the works - I handle the messy bits till your factory’s up and running.
- Compliance and government support: Licenses, subsidies, paperwork - I sort out the headache parts.
- Getting you buyers: No point making eco stuff if nobody buys it. I connect you with B2B contacts and help with export strategy.
What You Can Make
- Compostable bags, plates, cutlery, cups
- Paper-based stuff like kraft pouches
- Refillable packaging
- Even new things like mycelium-based packaging solutions
What Makes Us Different
Over 12,000 SMEs trust us, and we’ve built for all kinds of brands. My team’s been doing this for decades. We don’t just talk - we build factories that last.
Meet your Expert
SolutionBuggy
55 connects in last 3 months
My Story
We kicked off SolutionBuggy a decade back, just a bunch of folks who genuinely believe ‘India banaata hai, India badhta hai’ (India builds, India grows). Saw so many smart minds stuck on paperwork, machines, factory headaches. Big consultants? Too much talk, not enough doing. So we rolled up our sleeves and got into the messy bits. From helping Wadhwani Foundation to working with Karnataka’s bioenergy policy, it’s been a wild ride. Still feels like day one. Building dreams, one plant at a time.
My Work
End-to-end Manufacturing Consulting - We handle everything - market checks, plant setup, machinery, compliance, and go-to-market. Total support, no half-measures.
Turnkey Execution Partner - Forget strategy decks. We get on-ground, build your factory, set up suppliers, and get things running. You dream, we deliver.
Expertise in Food, Clean Energy, Packaging - From millet processing plants to bioenergy project consulting, we know these sectors inside out. We spot the right tech and opportunities.
FSSAI Compliance & Sourcing Help - We untangle FSSAI rules, lab tests, sourcing, and stable formulations. No more getting stuck in details.
PMFME Subsidy & Funding Guidance - We help you tap into government schemes and funding, so your project stays viable and stress-free.
