Turnkey Specialty & Green Chemical Plant Setup
Available across India
We set up specialty and green chemical plants from idea to running factory, including market research, tech sourcing, plant design, compliance, and funding support.
Pricing Guide
Market Feasibility & DPR Creation
Strategic Market Intelligence
- Import Substitute Analysis: Report on specific chemical HS Codes identifying high margin import substitutes.
- Competitor Mapping: Data on domestic manufacturers and import volumes with pricing trends.
- Demand Forecasting: 5 year demand projection based on end user industry growth.
Financial Documentation
- Project Cost Estimation: Breakdown of CAPEX (Land, Building, Machinery) and OPEX (Materials, Power, Labor).
- Financial Modeling: 7 year projections including ROI, IRR, and DSCR tailored for PSU banks.
- Subsidy Identification: Roadmap for applicable government schemes like PLI or State Industrial Policies.
Expert Consultation
- SME Validation: 2 consultations with a chemical industry expert to validate the business model.
- Technology Selection: Guidance on choosing between Batch vs Continuous processing or Green Tech options.
Chemical Formulation & Lab Validation
Intellectual Property Transfer
- Commercial Recipe: Complete manufacturing formula including raw material specifications and stoichiometry.
- Process Flow Diagrams: Engineering charts showing temperature, pressure, and reaction times for mixing and distillation.
- Quality Control: SOPs for testing raw materials and finished goods to meet global export standards.
Lab Scale Validation
- Pilot Trial: Lab scale demonstration of up to 5 kg batch to prove yield.
- Sample Testing: Third party lab analysis report to verify industry benchmarks.
Machinery & Sourcing
- Equipment Specifications: Bill of quantities for Reactors, Boilers, and Distillation Columns.
- Vendor Selection: List of 3 to 5 vetted machinery manufacturers with quotes.
- Supply Chain: Contact details for bulk suppliers of key chemical inputs.
Turnkey Plant Project Management
Project Management
- Site Supervision: Bi monthly site visits by a Project Engineer to monitor civil progress and structural integrity.
- Vendor Coordination: Management of machinery suppliers for delivery, Pre Dispatch Inspections, and unloading.
Regulatory Compliance
- Pollution Control: Technical documentation for Consent to Establish and Consent to Operate including ETP design.
- Statutory Clearances: Guidance on Factory Inspectorate compliance, Fire NOC, and safety audits.
Installation & Commissioning
- Erection Supervision: Oversight of heavy machinery installation including piping and electrical connections.
- Trial Runs: Conducting water and solvent trials to check for leakages and pressure holding.
- Production Launch: On site support for the first 3 commercial batches and 1 week of staff training.
About Turnkey Specialty & Green Chemical Plant Setup
What I Actually Do
I'm all about making deep tech and specialty chemical plants happen, right from scratch. The real opportunity isn’t in the usual stuff - it’s in high-margin, low-competition chemicals that India keeps importing. I focus on turning ideas into working factories, not just giving advice and leaving you to figure out the tough bits.
How I Approach Your Project
- Start with market research - I look for untapped, profitable opportunities like high-purity semiconductor chemicals, green solvents, and pharma intermediates. No vague guesses, only data-backed plans.
- Don’t have a formula or tech? I’ve got a ready library of proven formulations and the know-how to source advanced green tech like Supercritical Fluid Extraction.
- I take over the entire turnkey biochemicals plant execution - plant design, machinery, process optimization, and all those daily headaches most folks avoid.
- Compliance and money stuff? Sorted. I help with licenses, regulatory approvals, and even business plans to secure funding or tap into PLI and other government schemes.
What I’ve Already Done
- 100+ chemical plants built, including sustainable chemical manufacturing solutions and import substitute chemical production.
- Projects delivered in specialty chemicals, pharma, green tech, petrochem, and construction chemicals.
- Network of 800+ vetted experts and 3,500+ industry projects completed.
You get a genuine, end-to-end execution partner. No shortcuts, no sales talk - just real work, from market gap to running plant.
Meet your Expert
SolutionBuggy
55 connects in last 3 months
My Story
We kicked off SolutionBuggy a decade back, just a bunch of folks who genuinely believe ‘India banaata hai, India badhta hai’ (India builds, India grows). Saw so many smart minds stuck on paperwork, machines, factory headaches. Big consultants? Too much talk, not enough doing. So we rolled up our sleeves and got into the messy bits. From helping Wadhwani Foundation to working with Karnataka’s bioenergy policy, it’s been a wild ride. Still feels like day one. Building dreams, one plant at a time.
My Work
End-to-end Manufacturing Consulting - We handle everything - market checks, plant setup, machinery, compliance, and go-to-market. Total support, no half-measures.
Turnkey Execution Partner - Forget strategy decks. We get on-ground, build your factory, set up suppliers, and get things running. You dream, we deliver.
Expertise in Food, Clean Energy, Packaging - From millet processing plants to bioenergy project consulting, we know these sectors inside out. We spot the right tech and opportunities.
FSSAI Compliance & Sourcing Help - We untangle FSSAI rules, lab tests, sourcing, and stable formulations. No more getting stuck in details.
PMFME Subsidy & Funding Guidance - We help you tap into government schemes and funding, so your project stays viable and stress-free.
