Turnkey Food & Agri-Processing Plant Setup
Available across India
We set up your food or agri-processing plant from idea to running factory, handling everything from market checks and machinery to compliance and subsidy paperwork.
Pricing Guide
Market Feasibility & Bankable DPR
Strategic Analysis
- Market Viability: Deep-dive into target demographics (Metro vs Tier-2) and demand forecasting for specific product categories.
- SWOT Analysis: Identification of supply chain risks, perishability factors, and export opportunities.
- Business Model: Strategy definition for B2B (White labelling) vs B2C (Retail brand) channels.
Financial Documentation
- Bankable DPR: Professionally formatted report compliant with Indian Bank standards for term loans or Govt schemes (PMFME/Mudra).
- Financial Modelling: 5-Year projections including ROI, Break-Even Point analysis, and Cash Flow statements.
- Capital Budgeting: Detailed estimation of CapEx (Machinery, Civil) and OpEx (Labor, Raw Material).
Regulatory Roadmap
- License Checklist: Identification of specific licenses required (FSSAI category, PCB norms, Fire safety).
- Subsidy Mapping: Identification of eligible central (MOFPI) and state-specific subsidy schemes applicable to the project size.
Product R&D & Commercial Formulation
Product Development
- Recipe Standardization: Converting home-style recipes into commercial formulations with precise grammage and industrial ingredient alternatives.
- Sensory Evaluation: Organoleptic testing (Taste, Texture, Aroma) with multiple iterations to match the target benchmark.
- Shelf-Life Study: Accelerated stability testing to extend product shelf life (e.g., 3 to 9 months) using packaging technology.
Lab & Compliance
- Nutritional Analysis: NABL-accredited lab reports detailing energy, protein, fat, and sugar for packaging labels.
- Clean Label Engineering: Advisory on reducing chemical preservatives to meet health trends (Vegan/Gluten-free).
Production Handoff
- SOP Creation: Standard Operating Procedures for manufacturing (Temperature, Mixing times, Pressure).
- Raw Material Specs: Vendor specifications for sourcing consistent quality ingredients.
Boutique Plant Setup (Small Scale)
Plant Engineering
- Layout Planning: 2D Layout design optimized for small spaces, ensuring separation of Clean and Dirty zones as per FSSAI hygiene standards.
- Civil Guidance: Basic electrical load calculation, water connection requirements, and drainage planning.
Machinery & Procurement
- Equipment Selection: Sourcing of semi-automated machinery suitable for limited budgets.
- Vendor Negotiation: Leveraging network to get competitive quotes from vetted machine manufacturers.
- Installation Oversight: Assistance during the machine installation and trial run phase.
Regulatory & Launch
- FSSAI Licensing: Filing and coordination for FSSAI State License.
- Packaging Support: Introduction to packaging suppliers for pouches, boxes, or labels with low MOQ options.
Industrial Turnkey Plant Execution
Detailed Engineering
- Master Plan Layouts: CAD-designed factory layouts including process flow, man-material movement, and HVAC plans.
- Utility Design: Engineering for ETP (Effluent Treatment), Boiler/Steam lines, and Industrial Power requirements.
- Cold Chain: Planning of cold rooms and temperature-controlled logistics bays if required.
Machinery & Technology
- Technology Transfer: Sourcing of fully automated processing lines (e.g., Washing to Filling).
- Vendor Management: Technical comparison statements and pre-dispatch inspection (PDI) of machinery.
Subsidy & Operations
- Subsidy Application: Handling applications for schemes like PMFME or PMKSY aiming for grant eligibility.
- Trial Production: Conducting commercial trial runs to validate rated capacity.
- Staff Training: Technical training for operators and QC staff on HACCP/ISO 22000 standards.
About Turnkey Food & Agri-Processing Plant Setup
Why People Come to Us
I get it - having a killer food product idea is one thing, getting it on shelves is another. My job is to turn your food or agri-processing idea into a working plant that actually makes money, not just PowerPoint slides.
What I Actually Do
- Handle the whole journey, from your recipe to running plant operations.
- Start with market research and feasibility checks - no sugarcoating if an idea won’t work.
- Create a business plan and help with funding paperwork so you don’t hit roadblocks before you begin.
- Get hands-on with R&D, packaging, shelf-life, and cost planning.
- Plan the plant layout, source the right machinery (semi or fully automated food manufacturing line, whatever’s needed), and oversee construction.
- Set up supply chains, quality control, and SOPs so you don’t get those “kya chal raha hai yaar?” (what’s even happening here, man?) moments.
Hassle-Free Compliance
- Deal with all the FSSAI, AGMARK, HACCP, and ISO stuff, so you don’t have to.
- Guide you through food processing subsidy guidance, like PMFME and PLI, so you aren’t leaving money on the table.
Stuff I’ve Already Built
- From ready-to-cook lines to vegan snacks and even full bakeries.
- Helped brands like Araas Foods and Dough Darlings go from zero to retail, even under tight deadlines.
What You Get
You focus on creating a brand. I handle the end-to-end plant setup India style, so your business isn’t just another idea - it’s a real, running asset.
Meet your Expert
SolutionBuggy
55 connects in last 3 months
My Story
We kicked off SolutionBuggy a decade back, just a bunch of folks who genuinely believe ‘India banaata hai, India badhta hai’ (India builds, India grows). Saw so many smart minds stuck on paperwork, machines, factory headaches. Big consultants? Too much talk, not enough doing. So we rolled up our sleeves and got into the messy bits. From helping Wadhwani Foundation to working with Karnataka’s bioenergy policy, it’s been a wild ride. Still feels like day one. Building dreams, one plant at a time.
My Work
End-to-end Manufacturing Consulting - We handle everything - market checks, plant setup, machinery, compliance, and go-to-market. Total support, no half-measures.
Turnkey Execution Partner - Forget strategy decks. We get on-ground, build your factory, set up suppliers, and get things running. You dream, we deliver.
Expertise in Food, Clean Energy, Packaging - From millet processing plants to bioenergy project consulting, we know these sectors inside out. We spot the right tech and opportunities.
FSSAI Compliance & Sourcing Help - We untangle FSSAI rules, lab tests, sourcing, and stable formulations. No more getting stuck in details.
PMFME Subsidy & Funding Guidance - We help you tap into government schemes and funding, so your project stays viable and stress-free.
